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Production Tour
 

Production - Factory Tour

Romec's advanced production facilities house the very latest in equipment and machinery, to compliment our production process.

  • The process starts with the laser cutting of ferrous and non-ferrous materials using the 'Bystronic' or 'Trumpf' Laser Machines . The machines process:
    • mild steel from 0.5mm to 20mm thick
    • stainless steels and their alloys from 0.5mm to 10mm thick.
    • aluminium from 0.5mm to 6mm thick

    The lasers are fully automated and can process sheet sizes ranging 100mm x100mm up to 1500mm x 3000mm. Control systems are linked via the network or DNC (Direct Numerical Control) back to the design and production CAD/CAM computer systems.

  • The lasers are complimented by our Trumpf CNC Punch Presses, each with 16 station tool facilities with 360 degree rotation on every tool. These machines are capable of punching materials from 0.5mm to 6.5mm thick, in sheet sizes from 300mm x 300mm to 1250mm x 2500mm (even larger using sheet turning).

  • To ensure we maintain the quality and accuracy provided by our CNC cutting machines we compliment them with CNC Press Brakes for folding the processed parts. These presses can accommodate products up to 3000mm long and up to 8mm thick, depending on the material.

  • We then move onto Robotic CNC Welding. The robot welding cell uses the latest state of the art Panasonic Robot with welding transformer for repeated accuracy and weld positioning.

  • CNC tube manipulation is another specialist area of Romec expertise. The Addison CNC Tube Bender is designed to manipulate tube and sections of various sizes and wall thickness.

  • The production facilities also incorporate a complete range of Fabrication Machinery to complete the production process.

  • As part of the finishing process Romec has in-house Powder Coating Plants, with a complete range of finishes. The finishing facility can accommodate large volume products on-line, but two additional stand-alone line booths (complete with ovens) are used for larger sized and smaller volume products. The powder coating plant offers Iron phosphate pre-treatment along with shot blasting and glass bead surface preparation.
 
   
 

Romec Limited, Registered in England and Wales, Number 4235613, Registered office Highbank House, Exchange Street, Stockport, SK3 0ET